Working Video

Introduction

The organic fertilizer granulator, also known as a stirring teeth granulator, is a piece of equipment specifically designed for the granulation of organic fertilizers. It is widely used for granulating various organic materials, including livestock and poultry manure, sludge, crop straw, biomass, distillers’ grains, and oil cake. The equipment uses high-speed rotating agitator teeth to continuously stir, mix, and compress the material, rapidly transforming powdered raw materials into granules. It offers advantages such as high granulation efficiency, fast granulation speed, uniform granules, and a durable structure, making it particularly suitable for processing high-moisture organic materials. Compared to other granulators, the stirring teeth granulator has greater adaptability to raw materials, requires less floor space, consumes less energy, and produces more consistent granule formation, effectively reducing production costs and improving production efficiency.

The granules produced by this equipment typically range from 2 to 8 mm in size, which can be adjusted as needed. They are round, uniform, and highly durable, making them resistant to breakage and easy to transport, store, and apply. It is widely applicable in scenarios such as organic fertilizer plants, bio-organic fertilizer production lines, manure resource recovery at livestock farms, and the recycling of agricultural waste. Whether for small and medium-sized fertilizer processing enterprises or large-scale organic fertilizer production projects, this equipment enables continuous and stable production, meeting diverse customer requirements for organic fertilizer pellet quality.

Organic fertilizer granulators generally have a production capacity of 1–8 tons per hour, with various models available to meet your specific production needs. We offer customization options, allowing you to select equipment based on your specific output requirements, raw material types, and site conditions. Simply provide us with details about your raw materials and target production capacity, and we will design a tailored organic fertilizer granulation solution to help you improve production efficiency and product quality.

Finished Granules

1. Round and Uniform Granules
The stirring teeth granulator employs a high-speed wet granulation process, resulting in naturally formed granules with excellent roundness and an attractive appearance, thereby enhancing the overall quality of the fertilizer and its market acceptance.

2. Adjustable Granule Size
The size of the finished granules can typically be controlled between 2 and 8 mm, allowing for flexible adjustment based on different crops, soil types, and fertilization requirements to meet diverse application needs.

3. Moderate Granule Strength
The resulting granules possess good compactness, making them resistant to breakage during transportation, packaging, and storage. At the same time, they decompose and are absorbed relatively quickly once introduced into the soil, thereby ensuring a more stable release of nutrients.

4. Optimal Moisture Content
The stirring teeth granulator effectively controls the moisture content of the material during the granulation process. The finished granules have a more uniform moisture level, making subsequent drying easier and improving overall production efficiency.

5. Better Retention of Organic Matter
Since the equipment employs a relatively gentle continuous granulation method, it causes minimal disruption to microbial communities and organic matter. This helps preserve the nutrients in organic fertilizers and improves fertilizer quality.

Working Project

Tianci Heavy Industry has successfully delivered over 500 fertilizer production projects worldwide, accumulating extensive industry experience and proven production solutions. Whether you produce organic fertilizer or other granular fertilizers, we can provide customized production plans and equipment layout designs free of charge, tailored to your raw material characteristics, production capacity requirements, site conditions, and investment budget.

Our team of technical experts provides end-to-end technical support—from process planning and equipment selection to installation and commissioning—to help clients optimize investment costs, enhance production efficiency, and achieve faster, more stable production and operations. We make your fertilizer production project more hassle-free and efficient.

Working Video

Introduction

This machine is used for the rounding process of various organic fertilizers and bio-organic fertilizers after extrusion and granulation, as well as the rounding process of chemical and feed production processes. It is the first choice equipment for small and medium-sized chicken farms, organic fertilizer factories and feed factories to make granule rounding process.

Finished Granules

Organic compound fertilizer granules after rounding

Working Project

Throw round shaping machine in the fertilizer granules production line:

Working Video

Introduction

The rotating drum shaftless screening machine in the garbage sorting assembly line system is generally installed upstream of the urban solid waste sorting system and effectively screens different sizes of urban garbage. They have the function of dividing the incoming waste stream into two or more waste streams. According to the different particle sizes of garbage components, the various garbage components entering the drum screen can be separated. The garbage drum screen is designed to screen materials according to their different properties and diameter sizes. It can be designed as a circular sieve cylinder or an inner hexagonal sieve cylinder, which can increase the primary bag breaking effect and have self-cleaning function inside.

Working Project

Throw round shaping machine in the fertilizer granules production line:

Working Video

Introduction

The main body of the coating machine is lined with polypropylene or acid-resistant stainless steel, which can effectively prevent the agglomeration of compound fertilizers. According to the process requirements, this equipment has a special design in the internal structure, and is an effective special equipment for compound fertilizer.

Finished Product

Fertilizer granules after coating:

Working Project

Fertilizer coating machine in the fertilizer granules production line:

Working Video

Introduction

The automatic batching machine is mainly suitable for mixing, batching and feeding of 3-8 kinds of materials. The system is automatically controlled by a computer scale. The pneumatic valve is used to control the material supply in the main bin. The material is mixed in the mixing bin and sent automatically by the belt conveyor.

Features

1. Simple operation, high efficiency and energy saving;
2.The batching precision is high, and the material ratio can be adjusted at will;
3.Easy to install and move.

Working Project

Semi automatic batching system in the fertilizer production line:

Working Video

Introduction

Automatic quantitative packaging for powdery materials in floor, starch, feed, fertilizer, food, chemical industry, light industry, building materials and other industries.

Features

1.Accuracy: high precision weighing controller, good reliability. Good integrity, small floor aera, flexible and convenient installation.
2.Speed can be adjusted: the feeding mode of the powder feeding equipment is a spiral feeding, fast and slow feeding through the controller to achieve, feeding speed can be arbitrarily set.
3.Environmental protection operation: closed inner circulation system, effectively prevent dust from flying, improve the working environment, and protect the health of employees.
4.The structure is reasonable: the structure is compact, the volume is small, and can be made into a fixed or mobile body according to the requirement of the user.

Working Project

Packaging machine in the fertilizer production line:

Working Video

Introduction

This series of bucket elevators has the characteristics of small footprint, high lifting height, large conveying capacity, low power consumption and good sealing performance. It is suitable for vertical conveying equipment for granular and powdery materials such as grain, food, feed, and mining industries.

Features

1.The driving power is small, and it adopts inflow feeding, induction unloading, and large-capacity hopper intensive arrangement. There is almost no feeding and digging phenomenon when materials are lifted, so there is less reactive power.
2.The lifting range is wide. This type of hoist has less requirements on the types and characteristics of materials. It can not only lift general powdery and small granular materials, but also can lift materials with high grinding properties. It has good sealing performance and less environmental pollution.
3.Good operation reliability, advanced design principles and processing methods ensure the reliability of the whole machine operation, and the trouble-free time exceeds 20,000 hours. The lifting height is high, and the hoist runs smoothly, so a high lifting height can be achieved.
4.The service life is long, the feeding of the hoist adopts the inflow type, no need to use a bucket to dig the material, and there is little extrusion and collision between the materials. The machine is designed to ensure that the materials are rarely scattered during feeding and unloading, which reduces mechanical wear and tear.

Working Video

Introduction

Belt conveyor applicable to conveying bulk density is less than 1.67/t/m³, easy to dig the powdery, granular and small shape, small pieces of low-abrasive materials and bagged materials, such as coal. gravel, cement, fertilizer,grain,etc.. The temperature of the material being sent is less than 60°. The captain and assembly form can be determined according to the user’s requirements. The transmission can be either an electric drum or a drive device with a drive frame. It is used in the transportation and production lines of mining, metallurgy, chemical, foundry, building materials and other industries, as well as hydropower station construction sites and ports.

Working Project

Belt conveyor in the fertilizer production line:

Working Video

Introduction

Screw conveyors are widely used in various industrial sectors to transport various powdery, granular and small pieces of materials, such as coal ash, cement, sand, lump coal, grains, etc. It is not easy to transport viscous and agglomerated materials that are perishable.

Features

1.Easy assembly and disassembly, large load capacity, good alignment, safe and reliable.
2.The sealing performance is good, the shell is made of seamless steel pipe, each end is connected by flanges, the whole machine has no dust leakage, and there is no waste of materials, so as to create a good working environment and meet the requirements of environmental protection.
3.Small size, high speed, variable pitch, ensure fast and uniform conveying.

Working Video

Introduction

This series of products mainly used for continuous transportation of bulk materials with large dip angle, using a wave baffle edges and cross baffles the conveyor belt, the conveying angle for 0-90 degrees (70 degrees below best) the series of products are widely used in coal, food, building, materials, chemical industry, hydropower, agriculture, port, metallurgy, etc. A variety of bulk materials with a bulk density of 0.5-2.5t/m³ in the ambient temperature of -19℃–+40℃. For materials with special requirements, such as high temperature or acid and alkali, oil material, can be used in accordance with the needs of the special design of the corresponding materials.

Product Details

Working Project

Large angle belt conveyor in the fertilizer granules production line:

Working Video

Introduction

The automatic batching system is an automatic rationing device that can be used in conjunction with BB fertilizer equipment, organic fertilizer equipment, and compound fertilizer equipment. , it is one of the main components of the complete set of fertilizer production equipment. The machine is used for weighing and dispensing various raw materials instead of manual weighing or volumetric metering. It is the guarantee of the content of precision fertilizer products.

Features

1.High precision, fast delivery efficiency and high degree of automation；
2.The product adopts microcomputer control, electronic monitoring, digital prompt, easy to control and easy to operate；
3.Small error, high output.

Working Project

Automatic batching system ine the fertilizer production line:

Working Video

Introduction

The poultry manure dewatering machine separates pig manure, duck manure, cow manure, chicken manure and other poultry manure into liquid organic fertilizer and solid organic fertilizer. Liquid organic fertilizer can be directly used for crop utilization and recycling, and solid organic fertilizer can be transported to areas lacking fertilizer for use, which also plays a role in improving soil structure. At the same time, it can be made into organic compound fertilizer after fermentation. After dehydration and separation of solid manure, the solid material extruded by the equipment is almost odorless, and the viscosity is small and can be used directly as fertilizer.

Product Details