This production line is a custom-designed medium-sized system for the client, with a standard production capacity of 10 metric tons per hour. It balances high output with stable performance and is suitable for producing various specialized blended fertilizers for rice, fruits, vegetables, and cash crops. The equipment features a fully ground-mounted design, eliminating the need for elevated steel structures. This makes installation convenient, minimizes the footprint, and simplifies future equipment inspections and routine maintenance, aligning closely with local factory construction conditions and production environments in Thailand.

The production line’s core configuration—a four-bin static batching machine—represents the key advantage of the entire system. Compared to traditional manual batching and dynamic batching equipment, the four-bin static batching system offers higher mixing accuracy and more stable operation. It precisely controls the mixing ratios of various granular fertilizers, effectively preventing nutrient imbalances in the final product. Additionally, the system features an intelligent control system that can store multiple production formulas in advance, allowing for one-click switching between production modes. This significantly boosts production efficiency, completely eliminates the reliance on large numbers of workers typical of traditional production methods, and effectively reduces labor costs and batching errors.

The complete production line is paired with a full set of supporting equipment—including a hoist hopper, a dedicated mixing tank, and an automatic packaging machine—to form a closed-loop automated production process. After raw materials are precisely blended via static batching, they are smoothly conveyed by the hoist hopper to the mixing tank, where they are thoroughly mixed to ensure uniform fertilizer granules and balanced nutrients. The finished fertilizer can then be directly filled to a specified quantity and bagged by the automatic packaging machine. The fully automated operation ensures a seamless and efficient workflow, significantly boosting production efficiency.

The equipment has been optimized for Thailand’s hot and humid tropical climate, featuring excellent corrosion resistance and anti-caking properties, enabling long-term, stable operation both outdoors and under cover. With its core advantages of low investment, high precision, and labor savings, the complete system helps local fertilizer companies improve quality, increase efficiency, and ensure compliant production. It also deepens the company’s presence in the Southeast Asian agricultural equipment market and supports the efficient development of modern agriculture.

To address the challenges of chicken manure treatment at large-scale farms, significant environmental pressures, and the need to recycle organic manure into fertilizer, Tianci Heavy Industry provided a professional high-temperature aerobic fermentation solution using vertical fermentation tanks for a 350,000-bird white-feathered broiler farm in Vietnam.

The project uses pure chicken manure as the primary fermentation feedstock and is equipped with two 90-cubic-meter vertical fermentation tanks. An automated conveying and feeding system ensures the continuous and efficient feeding of chicken manure into the fermentation equipment. The entire system utilizes high-temperature aerobic fermentation technology to rapidly compost the chicken manure, effectively improving the efficiency of livestock waste treatment while converting manure into high-quality organic fertilizer.

II. Project Information

Project Location: Vietnam

Application: Broiler chicken manure treatment & organic fertilizer production

Farm Scale: 350,000 broiler chickens

Equipment: Vertical Fermentation Tank

Quantity: 2 sets

Single Tank Capacity: 90 m³

Feeding System: Automatic conveyor feeding system

Fermentation Method: High-temperature aerobic fermentation

III. Automatic Feeding & Efficient Intelligent Fermentation Process

The project site utilizes an automatic conveyor feeding system to steadily transport fresh chicken manure into the vertical fermentation tanks, reducing manual labor and improving material feeding efficiency.

The vertical fermentation tanks are equipped with an intelligent control system that precisely manages temperature, oxygen supply, and agitation during the fermentation process, enabling the chicken manure to undergo highly efficient aerobic fermentation in a sealed, stable environment.

During the high-temperature fermentation stage, the equipment promotes the rapid proliferation of beneficial microorganisms, raising the fermentation temperature to meet harmless treatment requirements. This effectively eliminates pathogens, insect eggs, and harmful microorganisms in the chicken manure, thereby improving the quality of the resulting organic fertilizer.

IV. Pure Chicken Manure + Vertical Fermentation Technology = Higher-Quality Organic Fertilizer

This project adopts the “Pure Chicken Manure + Vertical Fermentation Tank” model, which offers higher fermentation efficiency and more stable treatment results compared to traditional composting methods.

Chicken manure processed through the vertical fermentation tank:

1. More complete decomposition of organic matter.

2. More thorough elimination of pathogens and pests, meeting environmental protection standards.

3. Better preservation of nutrients, enhancing the value of organic fertilizer.

4. Reduced odor, improving the environment around livestock farms.

5. Shorter fermentation cycle, increasing the efficiency of organic fertilizer production.

V. Tianci Helps Vietnamese Poultry Farms Achieve Sustainable Waste Management

Leveraging advanced Vertical Fermentation Tank technology and extensive experience in overseas projects, Tianci Heavy Industry continues to provide efficient manure resource recovery solutions for poultry farms, agricultural enterprises, and organic fertilizer manufacturers worldwide.

The successful installation and operation of this project at a 350,000-bird white-feathered broiler farm in Vietnam not only addressed the issue of environmentally sound chicken manure treatment but also helped the client transform livestock waste into high-quality organic fertilizer, providing reliable equipment support for the development of green agriculture.

Tianci Vertical Fermentation Tank — Professional Solution for Chicken Manure Composting and Organic Fertilizer Production.

The main machines in this line include a double roller extrusion granulator, a round shaping machine, and several belt conveyors to connect each step smoothly. The layout is simple, easy to operate, and suitable for small to medium production needs.

During installation, our engineers worked closely with the customer to adjust the machine positions, test each section of the line, and ensure stable operation. The customer was especially satisfied with the uniform granule shape and the low energy consumption of the granulator.

This project is now running steadily and helping the customer turn organic materials into valuable fertilizer products. It’s another successful case showing how our equipment can support farmers and fertilizer producers with reliable and practical solutions.

If you are planning a similar project, we can provide the right design and machine selection based on your raw materials and production capacity.

Project Background

The customer produces large amounts of cow dung every day. To reduce waste pollution and improve resource recycling, they required a production system capable of:

1. Handling multiple types of animal manure

2. Achieving stable aerobic fermentation

3. Producing uniform, commercial-grade organic compost

4. Ensuring continuous and efficient production

Our team provided a complete equipment solution, covering fermentation, crushing, batching, mixing, screening, and packaging.

This production line is suitable for various organic materials, including cow dung, chicken manure, goat manure, pig manure, horse manure, as well as crop residues and other agricultural waste. These materials are rich in organic matter and nutrients, making them ideal for compost production after proper aerobic fermentation.

Main Equipment and Technical Overview

1. Compost Turner – Fermentation Processing

This machine is used to promote aerobic fermentation of animal manure. By continuously turning the compost pile, oxygen is fully mixed into the material, accelerating decomposition, reducing moisture, eliminating odors, and ensuring uniform fermentation.

2. Loader Feeding Hopper

Used for the storage and continuous feeding of raw materials. The hopper receives materials from a front loader, and the conveyor ensures stable, even feeding to the crushing and batching section.

3. Vertical Crusher

Ensures that fermented materials are finely crushed without clumps. A high speed rotor impacts and shears the material to produce fine, uniform compost powder.

4. Automatic Batching Machine

Used to add auxiliary materials accurately according to formula. Multiple bins weigh materials via sensors and controlled feeders, ensuring precise proportioning for consistent product quality.

5. Horizontal Mixer

Ensures complete and uniform mixing of compost powder with additives. Twin paddles rotate in opposite directions, achieving fast, homogeneous blending with minimal residue.

6. Rotary Drum Screener

Used to separate fine compost from oversized particles. Materials pass through a rotating cylindrical screen; qualified fine powder falls through the mesh, while oversized particles are returned for further processing.

7. Automatic Packaging Machine

Used for accurate weighing and bagging of finished compost (25–50 kg bags). Electronic sensors ensure accurate weighing, followed by automatic filling and sealing for efficient final packaging.

Project Outcome and Customer Benefits

After installation, the customer can now:

1. Efficiently process daily livestock waste

2. Produce stable, high-quality organic compost suitable for farm use or commercial sale

3. Reduce environmental pollution and improve waste utilization

4. Achieve continuous production with fewer labor requirements

The system has greatly improved the customer’s operational efficiency and has become an important part of their sustainable agricultural development.

Project Overview

The client in Thailand required a production solution capable of processing a large amount of chicken manure and converting it into high quality organic fertilizer. After evaluating the raw materials, site layout, and production requirements, we designed a production line with a capacity of 6 tons per hour, focusing on efficiency, stable granulation, and easy operation.

Production Line Configuration

This organic fertilizer production line consists of the following main equipment:

1. Loader Feeding Hopper, Used for feeding chicken manure evenly and continuously. The large capacity hopper enables uninterrupted production and reduces manual labor.

2. Disc Feeder, Ensures stable and uniform feeding to the granulators. It helps maintain consistent material flow and supports continuous operation.

3. Six Double Roller Extrusion Granulators, These granulators are the core of the production line. They compact the processed chicken manure powder directly into uniform granules without drying. The powder is fed between two rollers with matching shapes. Mechanical extrusion forms dense and uniform granules, reducing energy consumption and improving shaping rate.

4. Belt Conveyors, Responsible for smooth material transfer between each processing step, ensuring an efficient and coordinated production flow.

Project Highlights

1. High Capacity: 6 tons per hour suitable for medium scale organic fertilizer plants

2. Low Energy Consumption: Roller pressing granulation requires no drying process

3. Stable Granule Quality: Six granulators ensure consistent and continuous output

4. Flexible Investment: Manual packaging reduces initial costs while maintaining production efficiency

5. Simple Operation: Easy to maintain equipment and streamlined production flow

Customer Feedback

After the production line was put into operation, the client in Thailand expressed great satisfaction with its performance. They shared the following feedback:

“The production line runs very smoothly, and the 6 T/H capacity fully meets our production goals. The double roller granulators provide high shaping rates and consistent pellet quality. Your engineering team offered timely technical support, making the installation and commissioning process very efficient. We look forward to continued cooperation in the future.”

The client was highly impressed with the equipment quality, production stability, and after sales service, further strengthening our confidence in expanding organic fertilizer projects in the Thailand market.

Project Overview

Project Location: Vietnam

Completion Time: June 2025

Raw Materials: Fresh animal manure, straw, sawdust

Final Product: Spherical organic fertilizer granules

Production Line Configuration:

Fermentation Compost Turner

Horizontal Mixer

Screening Machine

Organic Fertilizer Granulator

Pellet Polishing Machine

Rotary Dryer

Rotary Cooler

Automatic Packaging Machine

Installation & Commissioning

Tianci Heavy Industry sent a team of professional engineers to the site in Vietnam to provide full installation and technical guidance.

Our engineers completed:

Equipment layout and assembly

Electrical connection and system testing

Trial production runs

On-site operator training

All machines ran smoothly during the commissioning phase. The granules produced were uniform, round, and stable in moisture content, fully meeting the customer’s quality requirements.

Customer Feedback

The Vietnamese customer expressed strong satisfaction with the project implementation, especially the fast installation timeline and the reliable performance of the complete fertilizer production line. They also appreciated Tianci’s professional on-site support and clear operational training.

Project Significance

This project enhances waste-resource utilization efficiency for local agriculture and reduces environmental pollution caused by untreated organic waste. It also highlights Tianci Heavy Industry’s capability to provide turnkey fertilizer production solutions for global customers.

Zhengzhou Tianci Heavy Industry Machinery Co., Ltd. successfully delivered and installed a 5TPH Chicken Manure Organic Fertilizer Production Line in Australia.

This project helps local poultry farms recycle chicken manure into valuable organic fertilizer, promoting eco-friendly and sustainable agriculture.

Production Line Details

Capacity: 5 tons per hour

Raw Material: Fresh chicken manure and organic waste

Final Product: Uniform, round organic fertilizer granules

Main Equipment

1. Vertical Crusher — Crushes semi-wet materials into fine powder for granulation.

2. Organic Fertilizer Granulator — Converts powder into uniform granules with a high forming rate.

3. Ball Shaping Machine — Rounds and smooths the granules for better appearance.

4. Rotary Screening Machine — Separates qualified granules for packaging.

5. Automatic Packaging Machine — Weighs and packs finished products accurately.

Installation & Technical Support

Our engineers traveled to Australia to provide full on-site installation, commissioning, and operator training.

They guided the customer through every stage — from assembly to trial production — ensuring stable operation and high output efficiency.

Customer Feedback

The Australian client was highly satisfied with the equipment’s performance and Tianci’s professional service.

They praised the smooth installation process and expressed interest in future cooperation for larger-scale organic fertilizer projects.

Project Significance

This project showcases Tianci’s capability in delivering complete organic fertilizer production solutions worldwide.

It further strengthens our presence in the Australian market and supports global efforts toward sustainable agriculture.

This production line is designed for small to medium scale organic fertilizer manufacturing, efficiently turning organic waste materials such as cow dung, chicken manure, and crop residues into high quality fertilizer pellets.

The Production line features:

High efficiency granulator for uniform pellet formation

Automatic drying and cooling system to ensure product stability

Easy to operate control system for smooth production

This delivery marks another milestone in our commitment to providing reliable and sustainable fertilizer solutions worldwide.

We are confident that our Bolivian client will benefit from improved production efficiency and higher quality organic fertilizer products.

We look forward to continuing to support organic fertilizer projects globally and helping our customers achieve their production goals with energy saving and environmentally friendly solutions.

Project Overview

This production line is designed to process fresh cow manure and other organic materials into uniform fertilizer pellets. The system runs smoothly with stable performance, meeting the customer’s production demand of 4 tons per hour.

Main Equipment Configuration

1. Chain Plate Compost Turner – Used for aerobic fermentation of cow manure, ensuring uniform turning and high composting efficiency.

2. Vertical Crusher – Crushes semi-wet organic materials into fine powder for the next granulation process.

3. Flat Die Granulator – Ideal for producing organic fertilizer pellets at medium capacity, featuring low energy consumption and easy operation.

4. Automatic Packaging Machine – Accurately weighs and packs the finished fertilizer pellets for convenient storage and sale.

On-Site Installation & Technical Support

Our engineers arrived at the customer’s factory in Cambodia to provide professional installation guidance and training. They assisted the customer in equipment layout, assembly, and commissioning to ensure smooth operation. After installation, the production line successfully ran at full capacity, producing uniform and durable organic fertilizer pellets.

Customer Feedback

The customer was very satisfied with Tianci’s equipment quality and technical service. They expressed strong confidence in future cooperation for larger fertilizer production projects.

Conclusion

Zhengzhou Tianci Heavy Industry Machinery continues to serve global customers with reliable fertilizer production equipment and complete technical solutions. We are proud to contribute to the development of green agriculture in Cambodia and Southeast Asia.

In 2025, our engineering team from Tianci Heavy Industry successfully completed the installation and commissioning of a 2 tons per hour cow manure organic fertilizer production line in Malaysia.

This project marks another successful overseas cooperation between our company and our Southeast Asian clients, showcasing our strong capability in on-site installation and technical support.

Project Details

The customer’s main raw material was cow manure, combined with a small portion of crop residues and organic additives.

To achieve stable production and high-quality granules, our engineers designed a complete solution including:

1. Fermentation System – for aerobic composting and moisture adjustment

2. Crushing and Mixing System – for material homogenization

3. Granulation System – using our double roller extrusion granulator, with a capacity of 2TPH

4. Screening and Packaging System – ensuring uniform granule size and precise bagging

All machines were pre-tested in our factory before shipment to ensure smooth installation and operation.

On-site Installation

Upon arrival in Malaysia, our professional engineers provided on-site installation guidance, equipment debugging, and operator training.

The entire installation process took less than 15 days. After commissioning, the production line operated smoothly, producing uniform organic fertilizer granules that met the client’s expectations.

Result

The production line now operates continuously and efficiently, converting over 2,000 tons of cow manure per month into organic fertilizer products ready for sale.

This successful project has set a solid foundation for further cooperation between Tianci Heavy Industry and agricultural enterprises in Malaysia.

Project Background

The client in Kazakhstan required a fully equipped NPK compound fertilizer plant with a capacity of 5 T/H to meet local agricultural demand. Based on the client’s formula, raw materials, and factory layout, our technical team designed a complete fertilizer production line to ensure consistent NPK granule quality and continuous production.

Main Equipment of the Production Line

This NPK fertilizer production line includes all key equipment required for industrial scale production:

1. Automatic Batching Machine: Ensures accurate proportioning of N, P, K materials for stable and precise fertilizer formulas.

2. Fertilizer Crusher: Breaks down raw materials into fine powder for improved granulation efficiency.

3. Rotary Drum Granulator: Core equipment for NPK granulation, materials roll and agglomerate inside the rotating drum, forming round and durable granules.

4. Rotary Dryer: Removes moisture from the granules, increasing hardness and storage stability.

5. Rotary Cooler: Rapidly cools the dried granules, preventing caking and moisture absorption.

6. Rotary Screening Machine: Separates qualified granules from oversized and undersized materials. Oversized materials return for re-granulation.

7. Fertilizer Coating Machine: Applies an anti-caking coating to improve product appearance and shelf life.

8. Automatic Packaging Machine: Weighs and bags the finished NPK fertilizer accurately and efficiently.

9. Palletizer Machine: Stacks the packaged bags neatly onto pallets, increasing loading efficiency and reducing labor.

10. Belt Conveyor System: Connects every stage to ensure continuous, smooth, and automated production.

Advantages

This production line features a fully automated process from mixing to final packaging, significantly reducing labor costs while ensuring stable and efficient operation. The granules produced are uniform in size and high in hardness, guaranteeing excellent product quality. Equipped with an advanced dust-collection system, the entire workshop operates with minimal dust emissions, creating a clean and environmentally friendly production environment.

Project Outcome

After installation and trial operation, the production line achieved stable and continuous output. The client reported excellent granule uniformity, low failure rate, and improved overall production efficiency. This NPK fertilizer plant has helped the customer increase market competitiveness and expand fertilizer supply in the region.

Client Feedback

The Kazakhstan client expressed high satisfaction with the equipment quality, installation guidance, and after-sales support. They highlighted the smooth operation of the rotary drum granulator and the reliability of the automated packaging and palletizing system.

Project Overview

The customer planned to process large amounts of cattle manure and required a simple, efficient, and stable production solution. After understanding the site conditions and capacity goals, we designed a complete powder-type composting line that includes fermentation, feeding, crushing, screening, and packaging. The layout was customized to match the customer’s workshop space and workflow.

On-Site Installation

Upon arrival, our engineers guided the customer’s team through equipment positioning, structural installation, electrical connection, and system integration. During commissioning, the engineers focused on optimizing moisture levels, crusher performance, and screening efficiency to ensure smooth and continuous operation. After several rounds of adjustments, the line operated with good stability and consistent output.

Production Results

The final compost powder produced by the line is fine, uniform, and suitable for agricultural use or further fertilizer processing. The screening system effectively removes large impurities, and the packaging unit improves handling and loading efficiency. The customer was pleased with both the product quality and the overall production flow.

Project Value

This project helps the customer convert cattle manure into valuable compost, reducing waste and supporting sustainable agricultural development in the region. With the successful operation of this 2TPH line, the customer now has a reliable long-term solution for organic waste recycling.